1factory list of modules

The Only Total Quality Platform

Manufacturing Quality, Supplier Quality & Quality Management

Revolutionize Quality Management. 10X Productivity. Cut Scrap & Rework. Free-up Capacity. Deliver World-Class Quality. Automate Compliance and Ace Your Audits.

REAL RESULTS. IN WEEKS NOT YEARS.

SPEED OF DEPLOYMENT

“We were going to go with another company's software. The implementation time was nine months. That was too long. With 1factory, they were getting it to work within the first day."

Cliff M. Next Intent

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PRODUCTIVITY IMPROVEMENT

"A print revision that would have historically taken three days to update inspection plans, now takes three minutes."

Abby L., Quality Engineer, rms Cretex

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YIELD IMPROVEMENT

We no longer have to scrap whole batches of parts, just a few one-offs here and there. We can now catch issues right when they happen."

Mike B., Quality Manager, Eskridge

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AUDIT READINESS

"What previously required 3 days of frantic document gathering now takes just 4 hours of systematic report review - an 83% reduction in audit preparation time."

Tony S., Quality Manager, Vidar, an ITT Company

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OPERATIONS EXCELLENCE

"We're engineers. We believe that the best solutions are the ones that make complex things simple. 1Factory's quality management system does exactly that - it takes all the complexity of compliance, documentation, and process control and makes it as straightforward as flipping a switch."

Tony S., Quality Manager, Vidar, an ITT Company

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LOWEST TOTAL COST

"We were looking for a software that could balloon drawings, create inspection plans, PFMEAs, record in-process inspection data from 23 different CMMs and various bluetooth inspection devices, record calibration data, and be easy to use for all skill levels. We are able to condense 5 different quality systems into one easy to use system."

Brad C. Director of Quality, Ultra Machining Company

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POWERFUL CONFIGURABLE FUNCTIONALITY.

01Auto-Ballooning & FAI

Automate PDF drawing ballooning. Import data from CMMs and digital gages. Generate FAI reports in AS9102, Net-Inspect and other formats. Cut hours of FAI time.

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PDF Auto Ballooning

First Article Inspection

AS9102 (Aerospace)

CMM Data Import

02Production Part Approval Process (PPAP)

Speed-up PPAP creation including PFMEAs, Control Plans, Process Capability Studies, and Gage R&Rs with a reusable library of PPAP elements. Manage internal and supplier PPAPs. Cut PPAP cycle time from days to hours.

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PFMEA

Control Plans

Process Flow

PPAP Library

PPAP Levels, Reason Codes

Initial & Delta PPAPs

Supplier PPAPs

Approval Workflows

03Quality Planning / Quality Engineering

Speed-up inspection planning by defining characteristics, specs, inspection methods, and sampling rules. Manage libraries for commonly used inspection elements. Easily create plans for tabulated parts. Save thousands of engineering hours each year.

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Inspection Plans

Version Control

Tabulated Parts

Reusable Plan Libraries

04Inspections & Statistical Process Control

Automate data collection from CMMs, Vision Systems, and digital tools at every operation. Monitor and adjust processes with real-time SPC. Detect defects early. Dramatically improve yield, reduce scrap and rework, and deliver world-class quality.

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First Piece Inspections

In-Process Inspections

Frequency-Based Sampling

Automated CMM Data Import

Statistical Process Control

Run Chart, Histogram

Process Capability
Cp, Cpk. Pp, Ppk

Traceability

05Issues Management

Record, manage, and analyze NCRs, CAPAs, SCARs, and Customer Complaints. Assign tasks and track status with a powerful MRB workflow. Resolve quality issues faster, prevent recurrence, and reduce cost of poor quality.

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Nonconformance Management (NCR)

MRB Disposition

Corrective & Preventive Action (CAPA)

Supplier Corrective Action (SCAR)

Complaints Management

Cost of Poor Quality

Configurable Workflows

Tasks

06Gage Management

Manage calibration schedules and records for thousands of gages. Transact gages between Tool Crib, Factory Floor, and Calibration Vendors. Create Gage Kits and perform Gage R&R studies. Maintain calibration, avoid quality problems, and ensure audit readiness.

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Gage Calibration

Gage Issue & Return

Gage Kits

Gage R&R

07Quality Management System

Simplify Document Control, Training Management, Records Management, and Issues Management. Author documents with version control and approval routing. Manage access controls and training records. Ensure all regulatory requirements are met and effortlessly ace QMS audits.

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Standards Management

Quality Manual & Quality Matrix

Procedures

Work instructions

Forms

Records

Authoring, Editing & Red-lines.

Approval Workflow

Access Control

Training by Role & User

Periodic Review

Dashboard

08Incoming Quality / Receiving Inspection

Simplify and speed-up incoming inspections. Verify critical component quality with intelligent data-driven lot-switching focused on highest risk parts and suppliers. Dramatically reduce inspection costs and eliminate unnecessary inspections.

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Incoming Inspection Plans

Incoming First Articles

Sample Size Calculation

Intelligent Lot Switching

Record Measurement Data

CMM & Vision System Data

Manage Lot Certs

Generate NCRs and SCARs

09Supplier Quality Management

Connect with suppliers for real-time visibility into supply chain quality. Speed-up new product introduction by streamlining FAI and PPAP processes. Enable Advanced Quality Notifications (AQNs) with inspection data before parts ship. Ensure quality at source and dramatically reduce cost of poor quality.

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Approved Vendor List

Supplier Qualification

Supplier Certification Management

Supplier FAI

Supplier PPAP

Advanced Quality Notification (AQN)

Supplier Collaboration

Real-Time Data Collection

EASY TO USE. LIGHTNING FAST.

INTUITIVE DESIGN

1factory is designed for the front-line of quality control with design inputs and ideas from our users. 1factory's intuitive navigation and best-in-class screen-designs make training a breeze. Training and full-deployment takes under two hours with no disruption to operations.

LIGHTNING FAST SPEED

1factory is engineered to be lightning-fast. We serve customers all over the world 24 hours a day, 7 seven days a week, 365 days a year. Our customers in United States, Mexico, Canada, Israel, China, South Africa, Denmark, UK, India, Malaysia, Taiwan all enjoy lightning-fast data collection and powerful real-time analytics.

SECURE AND RELIABLE

SECURITY

1factory is hosted on AWS GovCloud. The AWS GovCloud service is an isolated Amazon region designed to host sensitive data and regulated workloads, including International Traffic in Arms Regulations (ITAR) data.

All customer data transfer from client to server is encrypted over standard HTTPS/TLS 1.2, using a certificate with 2048-bit RSA public key / SHA-256 with RSA encryption. All customer data is encrypted at rest. Data (e.g. Part Numbers, Measurements etc.) are stored in an encrypted Amazon RDS instance. Drawings, Raw Material Certificates etc. are stored on encrypted Elastic Block Storage (EBS) volumes. Drawings and other documents may be additionally encrypted with individual encryption keys.

1factory complies with all NIST-800-171 requirements. 1factory also maintains a SOC2 Type 2 certification, and a copy is available upon request.

RELIABILITY

1factory has been engineered to be highly reliable, scalable and available. Over 200 million parts have been inspected with 1factory by customers in 33 countries.

1factory has delivered an uptime of >99.99% over the last 8 years. We use a third-party service to monitor system uptime, and our customers can view our uptime and availability metrics in real time.

1factory backs-up database with a daily snapshot. Files are stored on redundant hard-drives and backed up via daily snapshots.

500+ CUSTOMERS. 30+ COUNTRIES. 20+ INDUSTRIES.

AEROSPACE & DEFENSE

AEROSPACE MACHINING

PRECISION MACHINING

MEDICAL DEVICES

AUTONOMOUS AIRCRAFT

ADVANCED CERAMICS